Cm650 Fully Automatic Solder Paste Printer
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Description
1.Product Functions:
CM-650 is a high precision auto solder paste printer, which is designed for high precision steel mesh or stencil printing in SMT industry.
2.Product Features:
a)Wide compatibility for PCB dimensions from 50mm x 70mm to 700mm x 500mm and PCB thickness from 0.8mm to 6mm
b)High printing resolution
1.High positional accuracy, repeated positioning accuracy ±0.01mm; printing accuracy 0.025mm.
2.Support glue printing
c)Automatic control improves production efficiency, quality control and saves production cost:
1.Automatic steel mesh positioning;
2.Automatic PCB alignment;
3.Automatic adjustment of squeegee pressure;
4.Automatic printing;
5.Automatic stencil cleaning (dry-type, wet-type and vacuum-type);
6.Adopt company independently developed suspended print head and programmable automatic pressure adjustment system with pressure closed-loop feedback. Support on-line real time pressure feedback and automatic squeegee pressure balancing. Accurate pressure control ensures perfect forming effect of solder paste.
d)Programmable motor controls squeegees separation speed and distance among squeegees, steel mesh and substrate board to realize multi-method separation.
e)Multi-functional PCB fixed positioning system, convenient and accurate PCB positioning.
f)Upward and downward visual positioning.
g)Built-in image processing system
h)Support 2D,SPC functions
3.Applicable pitches of Components
a)SMT Components such as resistors, capacitors, inductors, diode and triode: 0201, 0402, 0603, 0805, 1206 and other specifications;
b)IC: support SOP, TSOP, TSSOP, QFN packaging, min. pitch 0.3 mm; support BGA, CSP packaging, min. ball diameter of 0.2 mm;
c)Printing size:50mm x 70mm ~650 mm x 500 mm;
d)PCB Thickness:0.8 mm ~ 6 mm
e)Thickness:thickness<= 0.8 mm (excluding jig)
4.Applicable PCB Types
Applicable to PCB types of mobile phone, communication, LCD TV, STB, family cinema, vehicle electronics, medical power equipment, aerospace and aviation, besides general electronics products.
Specification
Items | Parameter | ||
Repeat Position Accuracy | ±0.01mm | ||
Printing Accuracy | ±0.025mm(Absolute Guarantees) | ||
Cycle Time | <10s (Exclude Printing & Cleaning) | ||
Products Changeover | <5Min | ||
Screen Stencil Size/Min | 650mm X 650mm(Note: Cleaning adhesive tape shall be replaced for 650mm stencil) | ||
Screen Stencil Size/Max | 900mm X 900mm | ||
Screen Stencil Size/Thickness | 20mm ~ 40mm | ||
PCB Size/Min | 50X70mm | ||
PCB Size/Max | 700X500mm | ||
PCB Thickness | 0.8~6mm(<=0.8mm need to be support by jig) | ||
PCB Warpage Ratio | <1%(Based on diagonal length) | ||
Bottom of Board Size | 13mm(standard configuration),25mm(optional configuration) | ||
Edge of Board Size | 3mm | ||
Conveyor Height | 900±40mm | ||
Conveyor Direction | Left-Right; Right-Left; Left-Left; Right-Right | ||
Conveyor Speed | 100-1500mm/sec Programmable | ||
Board Positioning | Support System | Magnetic pin/Side support block/Flexible automatic pin(optional) | |
Clamping System | Elastic side clamping/Vacuum nozzle/Elastic Z-direction tabletting | ||
Print head | Programmable pneumatic control print head | ||
Squeegee Speed | 10~200mm/sec | ||
Squeegee Pressure | 0~0.5MPa with adjustable pressure reducing meter valve | ||
Squeegee Angle | 60°(Standard)/55°/45° | ||
Squeegee Type | Steel squeegee (standard), rubber squeegee, other types of squeegee customizable. | ||
Stencil Separation Speed | 0.1~20mm/sec Programmable | ||
Cleaning Method | Dry-type, wet-type, vacuum-type ( Programmable combination of Cleaning methods) | ||
Table Adjustment Range | X: ±8mm;Y:±10mm;θ:±2° | ||
Type of Image Fiducial Mark | Standard geometry shape of fiducial mark, bonding pad / stencil hole | ||
Camera System | Single digital camera with upward/downward vision system | ||
Air Pressure | 4~6Kg/cm2 | ||
Air Consumption | Approx 0.07m3 /min | ||
Control Method | PC Control | ||
Power Supply | AC:220±10%,50/60HZ 1Φ 1.5KW | ||
Machine Dimensions | 1440mm(W) x 1560mm(D) x 1520(H)mm (excluding the height of indicating lighthouse) | ||
Weight | Approx:1100Kg | ||
Operation Temperature | -20°C ~ +45°C | ||
Operation Humidity | 30%~60% |
Configuration
1.Programmable pressure automatic adjustment air cylinder and motor driving suspended print head.
a)Programmable pressure automatic adjustment system ensures accurate pressure control.
b)Pressures of front and rear squeegees are separately adjusted, to compensate pressure imbalance caused by fatigue deformation of squeegee to prevent from different printing quality in front and rear.
c)Programmable motor controls the separation speed and stroke between squeegee and stencil.
2.Standard stainless steel squeegee, unique design to improve the lifespan of squeegee blade.
3.Vision alignment system
4.Table X/Y/θ automatic alignment system.
5.PCB clamping and support system.
a)Magnetic pins;
b)PCB flexible side clamping system to ensure no bending and deformation during PCB clamping;
c)Strong vacuum suction plates;
d)Z-direction tabletting device
e)Flexible automatic pin(optional)
6.Z-axis table lifting by four tracks driver
7.NC slide way adjustment for conveyor width and speed.
8.Dry-type, wet-type and vacuum-type with arbitrary combination for stencil cleaning system.
9.System Requirements: IPC (Industrial Personal Computer) with Windows XP System
10.Built-in software diagnosis system.
11.Support 2D, SPC software function
12.Standard SMEMA port