CL-1200 High Accuracy Lengthen Printing Robot
- Description
- Inquiry
一, Product description:
1, Functional description:
CL-1200 is High Accuracy Lengthen Printing Robot。In surface assembly technology (SMT), a special production facility for high precision stencil printing or stencil printing.
2, The basic features of the product:
(1), Wide range of PCB size compatibility,can be supported the PCB of different thickness (80mm X 50mm to 1200mm X 340mm)
(2), High-accuracy printing resolution。
High positioning accuracy,Repeatability accuracy ±0.01mm;Printing accuracy 0.025mm.
Support glue printing。
(3), Full automatic control can increase production efficiency,control quality,cost saving:
Automatic steel mesh location;
Automatic PCB correction;
Automatic scraper pressure adjustment;
Automatic printing;
Automatic screen stencil cleaning (Dry cleaning, wet cleaning);
(4), Our company adopts an independently developed suspension type printing head,Programmable cylinder pressure automatic regulating system,feedback pressure online and automatic balance scraper pressure,pressure control accuracy,It can achieve perfect solder paste molding effect;
(5), Programmable motor controls the separation speed and stroke of scraper and screen stencil,It can realize various demoulding methods flexibly。
(6), Multifunctional PCB fixed positioning system,PCB positioning conveniently, quickly and accurately。
(7), Up and down visual positioning system。
(8), Built in image processing system;
(9), Support 2D, SPC function
3, solder paste printing range
(1), SMT process resistors, capacitors, inductors, diodes, transistors and other SMD components production, processing: 0201, 0402, 0603, 0805, 1206, and other specifications and sizes;
(2), IC: supports SOP, TSOP, TSSOP, QFN and other packages with minimum pitch 0.3mm;
support BGA, CSP package, minimum ball diameter 0.2mm;
(3), Printing size:80mm x 50mm ~1200mm x 340mm;
(4), PCB Specifications:thickness 0.6mm ~ 6mm
(5), FPC Specifications:thickness below 0.6mm (with fixture)
4, Application range
LED, mobile phones, communications, LCD TV, set-top boxes, home theater, car electronics, medical electrical equipment, aerospace, aviation products / equipment manufacturing, and general electronic products production and processing。
二、Specification
* The following test data are at ambient temperature of 25 degrees Celsius and 60% humidity。
Item | Parameter | ||
Repeat Position Accuracy | ±0.01mm | ||
Printing Accuracy | ±0.025mm | ||
Cycle Time | <15s (Exclude Printing & Cleaning) | ||
Products Changeover | <5Min | ||
Screen Stencil Size/Min | 1100mmX300(standard);730mm X 300mm(Selective allocation, need to replace rail pressure plate) | ||
Screen Stencil Size/Max | 1500mm X 750mm | ||
Screen Stencil Size/Thickness | 20mm ~ 40mm | ||
PCB Size/Min | 80X50mm | ||
PCB Size/Max | 1200X340mm | ||
PCB Size/Thickness | 0.6~6mm(less than 0.6 need stowage tools) | ||
PCB Warpage Ratio | <1%(Diagonal length is the basis) | ||
Bottom of Board Size | 15mm | ||
Edge of Board Size | 3mm | ||
Transport High | 900±40mm | ||
Transport Direction | left-right; right – left; left – left; right – right | ||
Transport Speed | 50-1200mm/sec Programmable control | ||
PCB Board Location | Support System | Magnetic thimble / edge support block / flexible automatic thimble(Selective allocation) | |
Clamping System | Elastic side clamp /Z press / vacuum suction (Selective allocation) | ||
Print head | Programmable electrically controlled printing head (Selective allocation:Gas control) | ||
Scraper Speed | 10~200mm/sec | ||
Scraper Pressure | 0-15kg program control | ||
Scraper Angle | 60°(Standard)/55°/45° | ||
Scraper Type | Steel scraper (standard), glue scraper、Other types of scraper need to be customized | ||
Stencil Separation Speed | 0.1~20mm/sec Programmable control | ||
Cleaning Method | Dry cleaning, wet cleaning(Can be arbitrarily combined) | ||
Table Adjustment Range | X: ±10mm;Y:±10mm;θ:±2° | ||
Fiducial Mark | Standard geometry datum point,Pad / hole | ||
Camera System | Single digital camera upper and lower vision system | ||
Air Pressure | 4~6Kg/cm2 | ||
Air Consumption | About 0.07m3 /min | ||
Control Method | PC Control | ||
Power Supply | AC:220±10%,50/60HZ 1Φ 1.5KW | ||
Machine Dimensions | 2220(W) x 1220(D) X1500(H)mm(without the height of the lighthouse) | ||
Weight | Approx:1500Kg | ||
Operation Temperature | -20°C ~ +45°C | ||
Operation Humidity | 30%~60% |
三、Machine configuration:
1,Programmable scraper pressure automatic adjusting suspension type scraper printing head。
(1), Programmable electronic pressure automatic adjustment system. Accurate pressure control。
(2), The left and right scraper pressure is adjusted independently to ensure the imbalance of the pressure due to the fatigue deformation of the scraper material, resulting in the difference between front and rear printing。
2,Standard stainless steel scraper, unique design, increase the service life of the blade.
3,Visual alignment system。
4,The platform can be automatically corrected for X/Y/θ .
5,PCB clamping and supporting device.
* Magnetic thimble;
* PCB side flexible clamping device,Ensure that the PCB clamp does not produce bending deformation;
* Strong vacuum suction nozzle;
* Z tabletting with elastic activity;
* Flexible automatic thimble(Selective allocation);
6,CNC rail to adjust the width and speed of transportation。
7,Dry, wet, vacuum pumping, three kinds of programmable, optional combination of screen Stencil cleaning system。
8,Industrial control computer, Windows XP, Chinese and English version interface operating system。
9,Built in software diagnostic system。
10,Support 2D and SPC software functions。
11,Standard SMEMA connector interface。