CL-1200 High Accuracy Lengthen Printing Robot

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一, Product description:
1, Functional description:
CL-1200 is High Accuracy Lengthen Printing Robot。In surface assembly technology (SMT), a special production facility for high precision stencil printing or stencil printing.
2, The basic features of the product:
(1), Wide range of PCB size compatibility,can be supported the PCB of different thickness (80mm X 50mm to 1200mm X 340mm)
(2), High-accuracy printing resolution。
High positioning accuracy,Repeatability accuracy ±0.01mm;Printing accuracy 0.025mm.
Support glue printing。
(3), Full automatic control can increase production efficiency,control quality,cost saving:
Automatic steel mesh location;
Automatic PCB correction;
Automatic scraper pressure adjustment;
Automatic printing;
Automatic screen stencil cleaning (Dry cleaning, wet cleaning);
(4), Our company adopts an independently developed suspension type printing head,Programmable cylinder pressure automatic regulating system,feedback pressure online  and automatic balance scraper pressure,pressure control accuracy,It can achieve perfect solder paste molding effect;
(5), Programmable motor controls the separation speed and stroke of scraper and screen stencil,It can realize various demoulding methods flexibly。
(6), Multifunctional PCB fixed positioning system,PCB positioning conveniently, quickly and accurately。
(7), Up and down visual positioning system。
(8), Built in image processing system;
(9), Support 2D, SPC function

3, solder paste printing range
(1), SMT process resistors, capacitors, inductors, diodes, transistors and other SMD components production, processing: 0201, 0402, 0603, 0805, 1206, and other specifications and sizes;
(2), IC: supports SOP, TSOP, TSSOP, QFN and other packages with minimum pitch 0.3mm;
support BGA, CSP package, minimum ball diameter 0.2mm;
(3), Printing size:80mm x 50mm ~1200mm x 340mm;
(4), PCB Specifications:thickness 0.6mm ~ 6mm
(5), FPC Specifications:thickness below 0.6mm (with fixture)

4, Application range
LED, mobile phones, communications, LCD TV, set-top boxes, home theater, car electronics, medical electrical equipment, aerospace, aviation products / equipment manufacturing, and general electronic products production and processing。

 

 

二、Specification

* The following test data are at ambient temperature of 25 degrees Celsius and 60% humidity。

            Item                  Parameter
Repeat Position Accuracy ±0.01mm
Printing Accuracy ±0.025mm
Cycle Time <15s (Exclude Printing & Cleaning)
Products Changeover <5Min
Screen Stencil Size/Min 1100mmX300(standard);730mm X 300mm(Selective allocation, need to replace rail pressure plate)
Screen Stencil Size/Max 1500mm X 750mm
Screen Stencil Size/Thickness 20mm ~ 40mm
PCB Size/Min 80X50mm
PCB Size/Max 1200X340mm
PCB Size/Thickness 0.6~6mm(less than 0.6 need stowage tools)
PCB Warpage Ratio <1%(Diagonal length is the basis)
Bottom of Board Size 15mm
Edge of Board Size 3mm
Transport High 900±40mm
Transport Direction left-right; right – left; left – left; right – right
Transport Speed 50-1200mm/sec Programmable control
PCB Board Location Support System Magnetic thimble / edge support block / flexible automatic thimble(Selective allocation)
Clamping System Elastic side clamp /Z press / vacuum suction (Selective allocation)
Print head Programmable electrically controlled printing head (Selective allocation:Gas control)
Scraper Speed 10~200mm/sec
Scraper Pressure 0-15kg program control
Scraper Angle 60°(Standard)/55°/45°
Scraper Type Steel scraper (standard), glue scraper、Other types of scraper need to be customized
Stencil Separation Speed 0.1~20mm/sec Programmable control
Cleaning Method Dry cleaning, wet cleaning(Can be arbitrarily combined)
Table Adjustment Range X: ±10mm;Y:±10mm;θ:±2°
Fiducial Mark Standard geometry datum point,Pad / hole
Camera System Single digital camera upper and lower vision system
Air Pressure 4~6Kg/cm2
Air Consumption About 0.07m3 /min
Control Method PC Control
Power Supply AC:220±10%,50/60HZ 1Φ 1.5KW
Machine Dimensions 2220(W) x 1220(D) X1500(H)mm(without the height of the lighthouse)
Weight Approx:1500Kg
Operation Temperature -20°C ~ +45°C
Operation Humidity 30%~60%

 

 

三、Machine configuration:
1,Programmable scraper pressure automatic adjusting suspension type scraper printing head。
(1), Programmable electronic pressure automatic adjustment system. Accurate pressure control。
(2), The left and right scraper pressure is adjusted independently to ensure the imbalance of the pressure due to the fatigue deformation of the scraper material, resulting in the difference between front and rear printing。
2,Standard stainless steel scraper, unique design, increase the service life of the blade.
3,Visual alignment system。
4,The platform can be automatically corrected for X/Y/θ .
5,PCB clamping and supporting device.
* Magnetic thimble;
* PCB side flexible clamping device,Ensure that the PCB clamp does not produce bending deformation;
* Strong vacuum suction nozzle;
* Z tabletting with elastic activity;
* Flexible automatic thimble(Selective allocation);
6,CNC rail to adjust the width and speed of transportation。
7,Dry, wet, vacuum pumping, three kinds of programmable, optional combination of screen Stencil cleaning system。
8,Industrial control computer, Windows XP, Chinese and English version interface operating system。
9,Built in software diagnostic system。
10,Support 2D and SPC software functions。
11,Standard SMEMA connector interface。

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