CC High Accuracy Printing Robot

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Product description

 

1, Functional description:
CC is High Accuracy Printing Robot。In surface assembly technology (SMT),a special production facility for high precision stencil printing or stencil printing.
2, The basic features of the product:
(1), Wide range of PCB size compatibility,can be supported the PCB of different thickness (50mm X 50mm to 450mm X 340mm)。
(2), High-accuracy printing resolution。
High positioning accuracy,Repeatability accuracy ±0.008mm;Printing accuracy 0.015mm.
Support glue printing。
(3), Full automatic control can increase production efficiency,control quality,cost saving:
Automatic steel mesh location;
Automatic PCB correction;
Automatic scraper pressure adjustment;
Automatic printing;
Automatic screen stencil cleaning (Dry cleaning, wet cleaning, vacuum cleaning in 3 ways);
(4), Our company adopts an independently developed suspension type printing head,Programmable Scraper pressure automatic regulating system,feedback pressure online  and automatic balance scraper pressure,pressure control accuracy,It can achieve perfect solder paste molding effect;
(5), Programmable motor controls the separation speed and stroke of scraper and screen stencil,It can realize various demoulding methods flexibly。
(6), Multifunctional PCB fixed positioning system,PCB positioning conveniently, quickly and accurately。
(7), Up and down visual positioning system。
(8), Built in image processing system;
(9), Support 2D, SPC function
3, solder paste printing range
(1), SMT process resistors, capacitors, inductors, diodes, transistors and other SMD components production, processing:010035, 0201, 0402, 0603, 0805, 1206 and other specifications and sizes;
(2), IC: supports SOP, TSOP, TSSOP, QFN and other packages with minimum pitch 0.3mm;
support BGA, CSP package, minimum ball diameter 0.2mm;
(3), Printing size:50mm x 50mm ~450mm x 340mm;
(4), PCB Specifications:thickness 0.8mm ~ 6mm
(5), FPC Specifications:thickness below 0.6mm (with fixture)

4, Application range
LED, mobile phones, communications, LCD TV, set-top boxes, home theater, car electronics, medical electrical equipment, aerospace, aviation products / equipment manufacturing, and general electronic products production and processing.

 

 

Specification

* The following test data are at ambient temperature of 25 degrees Celsius and 60% humidity。

           Item                   Parameter
Repeat Position Accuracy ±0.008mm
Printing Accuracy ±0.015mm
Cycle Time <8s (Exclude Printing & Cleaning)
Products Changeover <5Min
Screen Stencil Size/Min 470mm X 370mm
Screen Stencil Size/Max 737mm X 737mm
Screen Stencil Size/Thickness 20mm ~ 40mm
PCB Size/Min 50X50mm
PCB Size/Max 450X340mm
PCB Size/Thickness 0.8~6mm
PCB Warpage Ratio <1%(Diagonal length is the basis)
Bottom of Board Size 13mm(Standard configuration),25mm(configuration)
Edge of Board Size 3mm
Transport High 900±40mm
Transport Direction left-right; right – left; left – left; right – right
Transport Speed 100-1500mm/sec Programmable control
PCB Board Location Support System Magnetic thimble / edge support block / flexible automatic thimble(Selective allocation)
Clamping System Elastic side clamp /Z press / vacuum suction
Print head Programmable electrically controlled printing head(Standard)/ Programmable electric combination control printing head(Selective allocation)
Scraper Speed 10~200mm/sec
Scraper Pressure 0-15kg Program control (standard) / pressure size 0~0.5MPa with table pressure reducing valve (closed loop pressure feedback optional)
Scraper Angle 60°(Standard)/55°/45°
Scraper Type Steel scraper (standard), glue scraper、Other types of scraper need to be customized
Stencil Separation Speed 0.01~10mm/sec Programmable control
Cleaning Method Dry cleaning, wet cleaning, vacuuming (programmable, optional combination)
Table Adjustment Range X: ±4mm;Y:±6mm;θ:±2°
Fiducial Marks Standard geometry datum point,Pad / hole
Camera System Single digital camera upper and lower vision system
Air Pressure 4~6Kg/cm2
Air Consumption About 0.07m3 /min
Control Method PC Control
Power Supply AC:220±10%,50/60HZ 1Φ 1.5KW
Machine Dimensions 1250mm(W) x 1450mm(D) x 1510(H)mm(without the height of the lighthouse)
Weight Approx:1100Kg
(Operation Temperature -20°C ~ +45°C
Operation Humidity 30%~60%

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