Ace High Precision SMT Full Auto Stencil Printer Machine
- Description
- Inquiry
Description
1. Product Functions:
ACE a high precision automatic solder paste screen printer designed for high precision screen printing or stencil printing in SMT industry.
- Product Features:
- a) Support wide spectrums of PCB sizes from 50mm x 50mm to 400mm x 340mm and PCB thickness from 0.4mm to 6mm.
- b) High printing resolution:
- High positional accuracy, repeated positioning accuracy ±0.01mm; printing accuracy 0.025mm
- Support glue printing.
- c) Automatic control improves production efficiency, quality control and saves production cost:
- Automatic PCB calibration
- Squeegee pressure adjustable
- Automatic printing
- Automatic stencil cleaning (dry-type and wet-type)
- d) Adopt company independently developed suspended print head with automatic squeegee pressure balancing. Accurate pressure control ensures perfect forming effect of solder paste.
- e) Multi-functional PCB positioning system for convenient and accurate PCB positioning.
- f) Programmable PCB lifting platform ensure the PCB to lift to a proper height
- g) Upward and downward visual positioning.
- h) Built-in image processing system
- Applicable PCB types Applicable to PCB types of mobile phone, communication, LCD TV, STB, family cinema, vehicle electronics, medical power equipment, aerospace and aviation, besides general electronics products. Specification *The following data is obtained under ambient temperature of 25 ºCand humidity of 60%
|
Model |
Ace |
Item |
|
|
Sreen Frames |
Min Size |
470*470mm |
Max Size |
737*737mm |
|
Thinkness |
25~40mm |
|
PCB Min Size |
50*50mm |
|
PCB Max Size |
400*340mm |
|
PCB Thickness |
0.4~6mm |
|
PCB Warpage |
<1% |
|
Transport Height |
900±40mm |
|
Transport Direction |
Left-Right,Right-Left,Left-Left,Right-Right |
|
Transport Speed |
Max 1500mm/s(Programmable) |
|
Board Location |
Support System |
Magnetic Pin/Up-down table Adjusted/supportblock |
Clamping System |
Side clamping,Vacuum nozzle,Automation retractable Z pressure |
|
Print Head |
Two independent motorised print head |
|
Squeegee Speed |
6~200mm/sec |
|
Squeegee Pressure |
0~15KG(motor control) |
|
Squeegee Angle |
60°/55°/45° |
|
Squeegee Type |
Stainless steel(Standard), plastic |
|
Squeegee Separation Speed |
0.1~20mm/sec Programmable |
|
Cleaning System |
Dry,Wet,Vacuum (Programmable) |
|
Table Adjustment Ranges |
X:±10mm;Y:±10mm;θ:±2° |
|
Solder Paste Inspection |
2D Inspection Standard |
|
Machine |
|
|
Repeat Position Accuracy |
±0.01mm |
|
Printing Accuracy |
±0.025mm |
|
Cycle Time |
<7s (Exclude Printing & Cleaning) |
|
Product Changeover |
<5Min |
|
Air Required |
4.5~6Kg/cm2 |
|
Power Input |
AC:220±10%,50/60HZ,3KW |
|
Control Method |
PC Control |
|
Machine Dimendions |
1220(L)X1355(W)X1500(H)mm |
|
Machine Weight |
Approx:1000Kg |
Configuration
- Suspended print head with squeegee pressure automatic adjustment by direct-connected motor
- a) Programmable automatic pressure adjustment system ensures accurate pressure control.
- b) Pressures of front and rear squeegees are separately adjusted, to compensate pressure imbalance caused by fatigue deformation of squeegee to prevent from different printing quality in front and rear.
- Standard stainless steel squeegee, unique design to improve the lifespan of squeegee blade.
- Vision alignment system.
- Table X/Y/θ automatic calibration system.
- PCB clamping and support system:
- a) Magnetic pins
- b) PCB flexible side clamping system to ensure no bending and deformation during PCB clamping
- c) Automatic adjustment lifting platform.
- d) Flexible automatic pin(optional)
- NC slide way adjustment for conveyor width and speed.
- Dry-type, wet-type or mixed combination of the two types for stencil cleaning system.
- System Requirements: IPC (Industrial Personal Computer) with Windows XP System
- Built-in software diagnosis system.
- Standard SMEMA port.